ZDC-1800TCM Cold Chamber Die Casting Machine
1800-Ton Clamping Force for Giga Casting & EV Structural Parts
ZITAI ZDC-1800TCM with 1800-ton clamping force and 1300 × 1300 mm tie-bar spacing, designed for ultra-large automotive structures and new energy applications.
Features
The ZITAI ZDC-1800TCM represents the highest level of ultra-large die casting technology. With an impressive 1800-ton clamping force, it enables stable production of extremely large and thick-walled castings, especially for the growing trend of EV giga casting.
Key Specifications & Highlights:
- Clamping & Capacity:
Clamping force: 1800 tons
Tie-bar spacing: 1300 × 1300 mm
Mold thickness: 550–1450 mm
Max. shot weight: approx. 26.4 kgf - High-Performance Injection System:
Equipped with an optimized high-pressure, high-speed injection system to ensure excellent melt flow and stable filling in ultra-large molds, reducing porosity and deformation. - Applications:
Ideal for EV front and rear body structures, large battery trays, and heavy-duty industrial castings. - Efficiency & Stability:
Advanced pressure control, stable operation, and energy-efficient design deliver higher productivity and competitive advantage.
Specifications
| Main Item | Unit | ZDC-1800TCM | ||||
| Locking Unit | Locking force | ton | 1800 | |||
| Die platen dimension | mm | 1800 x 2060 | ||||
| Tie bar distance | mm | 1300 x 1300 | ||||
| Die height distance | mm | 500 ~ 1450 | ||||
| Die stroke | mm | 1350 | ||||
| Tie bar diameter | mm | Ø260 | ||||
| Die adjustment speed | mm/min | 66 (50HZ) | ||||
| 79 (60HZ) | ||||||
| Ejecting unit | Ejecting force | ton | 65 | |||
| Ejecting stroke | mm | 260 | ||||
| Core unit | Electromagnetic valve | PT | 3/4" x 6 (sets) | |||
| Oil outlet | PT | 3/4" x 12 (sets) | ||||
| Electric system | Motor capacity voltage | KW | Pump 56.25X2 (sets) | |||
| Power source | V | 220/380/415 (50/60HZ) | ||||
| Capacity of power source | KVA | 190 | ||||
| Shot unit | Shot position | MM | Multiple positions |
(*0) ,-250, -500 *when shot position is 0, ladle cup is restricted. (dosing furnace does not apply) |
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| Shot force | ton | 100~130 | ||||
| Max. shot speed(*) | M/Sec | 6.0 | ||||
| Plunger stroke | mm | 1100 | ||||
| Plunger tip penetration | mm | 550 | ||||
| Plunger tip diameter | mm | Min | Med | Max | ||
| Ø110 | Ø120 | Ø130 | Ø140 | |||
| Casting Pressure | Kgf/cm² | 1052~1368 | 884~1150 | 753~979 | 649~845 | |
| Casting area | cm² | 1711~1316 | 2036~1566 | 2390~1838 | 2772~2131 | |
| Net shot weight | Kgf | 16.3 | 19.4 | 22.8 | 26.4 | |
| Cooling water system | Cooling water inlet pipe diameter | PT | 2" | |||
| Die cooling water pipe diameter (in & out) | PT | 1-1/4" x 1 (inlet) | ||||
| 2-1/2" x 1 (outlet) | ||||||
| Number of die cooling water adjusting valve |
PC | 20 (inlet) | ||||
| 20 (outlet) | ||||||
| Die cooling water | Ltr/min | 100~150 | ||||
| Hydraulic system | Die & ejecting pressure | Kgf/cm² | 180 | |||
| Max. Intensified pressure of injection | Kgf/cm² | 263~342 | ||||
| Cycling oil volume | Ltr | 2296 | ||||
| Cooling water | Ltr/min | 200 (Water temp 25°C) | ||||
| Machine relation | Machine size (LxWxH) | mm | 13378x6000x6247 | |||
| Machine weight | ton | 130 | ||||