ZDC-2500TCM Cold Chamber Die Casting Machine
2500-Ton Equipment for Large Aluminum Structural Castings, High Precision & High Productivity
ZITAI ZDC-2500TCM with 2500-ton clamping force and high-precision injection system, designed for EV battery modules, automotive chassis structures, and ultra-large aluminum castings with stable, energy-efficient performance.
Features
The ZITAI ZDC-2500TCM is a heavy-duty solution developed to meet the growing demand for ultra-large, high-strength aluminum castings.
With exceptional clamping capability and injection performance, it plays a key role in the trend of integrated casting in the automotive industry.
Key Specifications & Advantages:
- Clamping & Mold Flexibility:
Clamping force: 2500 tons
Tie-bar spacing: 1550 × 1550 mm
Mold thickness: 800–1800 mm
Enables stable operation of ultra-large and complex molds. - Large Casting Capability:
Max. shot weight: approx. 37.6 kgf
Suitable for EV structural components, body parts, industrial bases, and telecom enclosures. - Casting Quality Assurance:
Equipped with a TCM control system delivering precise and powerful injection control, ensuring low porosity, excellent mechanical properties, and tight geometric tolerances. - High Productivity & Reliability:
Featuring a robust 185-ton machine structure, designed for continuous high-volume production with stable and reliable performance.
Specifications
| Main Item | Unit | ZDC-2500TCM | ||||
| Locking Unit | Locking force | ton | 2500 | |||
| Die platen dimension | mm | 2200 x 2350 | ||||
| Tie bar distance | mm | 1550 x 1550 | ||||
| Die height distance | mm | 800 ~ 1800 | ||||
| Die stroke | mm | 1500 | ||||
| Tie bar diameter | mm | Ø300 | ||||
| Die adjustment speed | mm/min | 60~70 | ||||
| Ejecting unit | Ejecting force | ton | 70 | |||
| Ejecting stroke | mm | 320 | ||||
| Core unit | Electromagnetic valve | PT | 3/4" x 8(sets) | |||
| Oil outlet | PT | 3/4" x 16(sets) | ||||
| Electric system | Motor capacity voltage | KW | Pump 56.25X2(sets) | |||
| Power source | V | 220/380/415 (50/60HZ) | ||||
| Capacity of power source | KVA | 190 | ||||
| Shot unit | Shot position | MM | Multiple positions |
-50,-250,-500 *when shot position is 0, ladle cup is restricted. (dosing furnace does not apply) |
||
| Shot force | ton | 110~150 | ||||
| Max. shot speed(*) | M/Sec | 6.0 | ||||
| Plunger stroke | mm | 1200 | ||||
| Plunger tip penetration | mm | 600 | ||||
| Plunger tip diameter | mm | Min | Med | Max | ||
| Ø130 | Ø140 | Ø150 | Ø160 | |||
| Casting Pressure | Kgf/cm² | 828~1132 | 714~976 | 622~850 | 547~747 | |
| Casting area | cm² | 3019~2209 | 3501~2562 | 4019~2941 | 4572~3347 | |
| Net shot weight | Kgf | 24.8 | 28.8 | 33.1 | 37.6 | |
| Cooling water system | Cooling water inlet pipe diameter | PT | 2" | |||
| Die cooling water outlet
pipe diameter (in & out) |
PT | 1-1/4" x 1 (inlet) | ||||
| 2-1/2" x 1 (outlet) | ||||||
| Number of die cooling
water adjusting valve |
PC | 25 (inlet) | ||||
| 25 (outlet) | ||||||
| Die cooling water | Ltr/min | 150~200 | ||||
| Hydraulic system | Die & ejecting pressure | Kgf/cm² | 180 | |||
| Max. Intensified pressure of injection | Kgf/cm² | 243~332 | ||||
| Cycling oil volume | Ltr | 2296 | ||||
| Cooling water | Ltr/min | 300 (Water temp 25°C) | ||||
| Machine relation | Machine size (LxWxH) | mm | 14875x5974x5433 | |||
| Machine weight | ton | 185 | ||||
