ZDC-3000TCM Cold Chamber Die Casting Machine
3000-Ton Ultra-Large Equipment for EV Giga Casting & Structural Manufacturing
ZITAI ZDC-3000TCM with 3000-ton clamping force and 1700 × 1700 mm tie-bar spacing, engineered for EV giga casting, large aluminum structures, and next-generation industrial production.
Features
The ZITAI ZDC-3000TCM is one of the most powerful die casting machines in the market, engineered to meet the growing demand for integrated, ultra-lightweight aluminum structural castings in electric vehicle (EV) and large-scale industrial applications.
With exceptional clamping capability and injection performance, it plays a key role in the trend of giga casting and integrated manufacturing in the automotive industry.
Key Specifications & Advantages:
- Extreme Clamping Capacity & Mold Flexibility:
Clamping force: 3000 tons
Tie-bar spacing: 1700 × 1700 mm
Mold thickness: 1000–2000 mm
Enables stable operation of ultra-large and highly complex molds with maximum flexibility. - Large-Scale Casting Capability:
Max. shot weight: approx. 47.6 kgf
Suitable for EV body structures, integrated chassis components, and large server housings, reducing welding and assembly processes while improving structural strength.| - Precision & Stable Injection Control:
Equipped with an advanced TCM control system, delivering high-speed injection up to 6.0 m/s with precise control, ensuring uniform filling, low porosity, and top-tier casting quality. - Robust & Durable Structure:
Featuring a solid 220-ton machine structure, designed for continuous heavy-duty operation, ensuring maximum productivity and extended equipment lifespan.
Specifications
| Main Item | Unit | ZDC-3000TCM | |||||
| Locking Unit | Locking force | ton | 3000 | ||||
| Die platen dimension | mm | 2350 x 2650 | |||||
| Tie bar distance | mm | 1700 x 1700 | |||||
| Die height distance | mm | 1000 ~ 2000 | |||||
| Die stroke | mm | 1500 | |||||
| Tie bar diameter | mm | Ø330 | |||||
| Die adjustment speed | mm/min | 60~70 | |||||
| Ejecting unit | Ejecting force | ton | 90 | ||||
| Ejecting stroke | mm | 320 | |||||
| Core unit | Electromagnetic valve | PT | 3/4" x 8(sets) | ||||
| Oil outlet | PT | 3/4" x 16(sets) | |||||
| Electric system | Motor capacity voltage | KW | Pump 75X2(sets) | ||||
| Power source | V | 220/380/415 (50/60HZ) | |||||
| Capacity of power source | KVA | 200 | |||||
| Shot unit | Shot position | MM | Multiple positions |
-50,-250,-500 *when 0, ladle restricted. (dosing furnace N/A) |
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| Shot force | ton | 140~210 | |||||
| Max. shot speed(*) | M/Sec | 6.0 | |||||
| Plunger stroke | mm | 1200 | |||||
| Plunger tip penetration | mm | 550 | |||||
| Plunger tip diameter | mm | Min | Med | Max | |||
| Ø140 | Ø150 | Ø160 | Ø170 | Ø180 | |||
| Casting Pressure | Kgf/cm² | 908~1364 | 791~1188 | 695~1044 | 616~925 | 549~825 | |
| Casting area | cm² | 3304~2199 | 3793~2525 | 4315~2873 | 4872~3243 | 5462~3636 | |
| Net shot weight | Kgf | 28.8 | 33.1 | 37.6 | 42.5 | 47.6 | |
| Cooling water system | Cooling water pipe diameter | PT | 2" | ||||
| Die cooling water (in & out) | PT | 1-1/4" x 1 (inlet) | |||||
| 2-1/2" x 1 (outlet) | |||||||
| Cooling adjusting valve | PC | 30 (inlet) | |||||
| 30 (outlet) | |||||||
| Die cooling water | Ltr/min | 250~300 | |||||
| Hydraulic system | Die & ejecting pressure | Kgf/cm² | 180 | ||||
| Max. injection pressure | Kgf/cm² | 227~341 | |||||
| Cycling oil volume | Ltr | 3453 | |||||
| Cooling water | Ltr/min | 350 (Water temp 25°C) | |||||
| Machine relation | Machine size (LxWxH) | mm | 15691x5800x7300 | ||||
| Machine weight | ton | 220 | |||||
