ZDC-3500TCM Cold Chamber Die Casting Machine
3500-Ton Ultra-Large Equipment for EV Giga Casting & Structural Manufacturing
ZITAI ZDC-3500TCM with 3500-ton clamping force and 1750 × 1750 mm tie-bar spacing, engineered for EV giga casting, large aluminum structures, and next-generation industrial production.
Features
The ZITAI ZDC-3500TCM is one of the most powerful die casting machines in the market, engineered to meet the growing demand for integrated, ultra-lightweight aluminum structural castings in electric vehicle (EV) and large-scale industrial applications.
With exceptional clamping capability and injection performance, it plays a key role in the trend of giga casting and integrated manufacturing in the automotive industry.
Key Specifications & Advantages:
- Extreme Clamping Capacity & Mold Flexibility:
Clamping force: 3500 tons
Tie-bar spacing: 1750 × 1750 mm
Mold thickness: 1100–2100 mm
Enables stable operation of ultra-large and highly complex molds with maximum flexibility. - Large-Scale Casting Capability:
Max. shot weight: approx. 68.6 kgf
Suitable for EV body structures, integrated chassis components, and large server housings, reducing welding and assembly processes while improving structural strength.| - Precision & Stable Injection Control:
Equipped with an advanced TCM control system, delivering high-speed injection up to 6.0 m/s with precise control, ensuring uniform filling, low porosity, and top-tier casting quality. - Robust & Durable Structure:
Featuring a solid 330-ton machine structure, designed for continuous heavy-duty operation, ensuring maximum productivity and extended equipment lifespan.
Specifications
| Main Item | Unit | ZDC-3500TCM | |||||
| Locking Unit | Locking force | ton | 3500 | ||||
| Die platen dimension | mm | 2770 x 2770 | |||||
| Tie bar distance | mm | 1750 x 1750 | |||||
| Die height distance | mm | 1100 ~ 2100 | |||||
| Die stroke | mm | 1600 | |||||
| Tie bar diameter | mm | Ø360 | |||||
| Die adjustment speed | mm/min | 60~70(Hydraulic motor) | |||||
| Ejecting unit | Ejecting force | ton | 90 | ||||
| Ejecting stroke | mm | 350 | |||||
| Core unit | Electromagnetic valve | PT | 3/4" x 8(sets) | ||||
| Outlet of oil | PT | 3/4" x 16(sets) | |||||
| Electric system | Motor capacity voltage(pump) | KW | Pump 78.3X2(sets) Pump 60.5X1 |
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| Power source | V | 220/380/415 (50/60HZ) | |||||
| Capacity of power source | KVA | 386 | |||||
| Shot unit | Shot position | MM | Multiple positions: -50,-250,-500 | ||||
| Shot force | ton | 140~240 | |||||
| Max. shot speed(*) | M/Sec | 6 | |||||
| Plunger stroke | mm | 1400 | |||||
| Plunger tip penetration | mm | 600 | |||||
| Plunger tip diameter | mm | Min | Med | Max | |||
| Ø160 | Ø170 | Ø180 | Ø190 | Ø200 | |||
| Casting Pressure | Kgf/cm² | 696~1192 | 617~1056 | 550~942 | 494~845 | 446~763 | |
| Casting area | cm² | 5028~2937 | 5676~3315 | 6364~3717 | 7090~4141 | 7856~4589 | |
| Net shot weight | Kgf | 43.9 | 49.6 | 55.6 | 61.9 | 68.6 | |
| Cooling water system | Cooling water pipe diameter | PT | 2" | ||||
| Die cooling water outlet pipe diameter (in & out) |
PT | 1-1/4" x 1 (inlet) | |||||
| 2-1/2" x 1 (outlet) | |||||||
| Number of die cooling | PC | 30 (inlet) | |||||
| Water adjusting valve cooling water | 30 (outlet) | ||||||
| Die cooling water | Ltr/min | 250~300 | |||||
| Hydraulic system | Die & ejecting pressure | Kgf/cm² | 180 | ||||
| Max. Intensified pressure oil injection | Kgf/cm² | 198~339 | |||||
| Cycling oil volume | Ltr | 6000 | |||||
| Cooling water | Ltr/min | 350 (Water temp 25°C) | |||||
| Machine relation | Machine size (LxWxH) | mm | 19000x6300x6100 | ||||
| Machine weight | ton | 290 | |||||
